A white personalised bike helmet with black text sticker

Helmet Personalisation

Making helmet personalisation smarter with Roland DG devices

A pair of helmets with different designs
A pair of helmets with different designs

Made for Helmet Manufacturers and Helmet Personalisers

Helmet personalisation printing services present a lucrative profit opportunity and Roland DG solutions delivers on this, and ensures that bringing production in-house will save time, drive profit and guarantee customer satisfaction and loyalty.

There’s a huge range of helmets and headwear that you can decorate and personalise using Roland DG devices:

  • Bike and motor-bike helmets
  • Welding masks and safety helmets used on building sites
  • Rollerblading, skateboarding, horse-riding, abseiling, skiing and other sports helmets
The Roland DG VersaOBJECT CO-640 and LEF2-300 UV flatbed printers
The Roland DG VersaOBJECT CO-640 and LEF2-300 UV flatbed printers

Professional Helmet Personalisation Machines

Invest in the Best and Go Even Further

There are countless opportunities in the helmet customisation industry, including cut vinyl stickers, painting masks, waterslide decals, ultra-thin wraps and direct-to-object UV print. Roland DG digital cost-effective print solutions produce high-quality, eye-catching details with minimal production times, whether you're producing long runs or one-off designs.

Top Quality Hardware

Expand your range with professional printing machines

Intuitive Software

Personalise helmets and PPE with simple but powerful software

Roland DG Care Warranty

Secure your investment with industry-leading support


Personalised Helmet Products

Sell competitive products for every customer need

A white bike helmet with black cut-vinyl lettering
A yellow helmet with a black stripe
A person holding a helmet with company logo
A red and black personalised motorcycle helmet with a dog on it
A child's pink helmet with a princess on it
A black and gold bike helmet with a tiger design on it
A person welding a piece of wood wearing a personalised welding mask

Benefits of Digital Helmet Personalisation

with Roland DG Devices

Wide Range of Solutions

Up to 6 different
personalisation solutions.

No More Outsourcing Jobs

Greater control,
better profit

Unique Designs

Produce individual
designs at scale.

Wide Range of Media & Ink

Get professional results
with a wide range of options.

Effortless Integration

Easy to use,
fast to learn

Resilient & Quality Finish

High-quality printed
detail and colour quality.

A white hard hat with colorful designs
A white hard hat with colorful designs

Helmet Personalisation Solutions

Roland offers a wide range of affordable and scalable cut and print and cut solutions for fast on-demand delivery, with the shortest possible ROI. So, whether you are customising helmets for work, sport or safety, or producing one-offs or a range of designs, we have a solution to meet your needs.

We offer several helmet printing personalisation solutions to match your production requirements, space availability and budget. All devices feature an intuitive software interface and straightforward production processes. From versatility to scalability, Roland technology is designed to grow with you as your business does.


Helmet Printing Machines

Professional Solutions from Roland DG

TrueVIS MG-300 printer
TrueVIS VG3-540 printer
VersaSTUDIO BN2-20
VersaSTUDIO GS2-24
TrueVIS SG3 Printer/Cutter
VersaOBJECT MO-240
TrueVIS LG-640 Printer/Cutter
Wheel hub with custom printing
Desktop Cutter GS2-24
Printed and cut stickers on a laptop
Person wrapping a car
Weeding excess from a printed sticker
Red coloured sticker with white letters
Printed and cut stickers on a laptop
Weeding a vinyl cut graphic

Frequently Asked Questions

Helmets, facemasks and hard hats are highly customisable using a digital printer/cutter or a stand-alone cutter. From tactile UV-printed logos to cut-vinyl lettering and long-lasting stickers, there are as many options as there are types of helmets. As long as the customisation doesn't affect the structural integrity of the headwear, there are lots of options to explore, including company branding and personalised stylistic choices.

Waterslide decals are a decorative transfer that is applied to various surfaces, such as the uneven surfaces of a helmet and other headwear. They are typically made of a thin, flexible film or paper with a printed image or design on one side and a water-soluble adhesive on the other. They are also used in craft projects and customising various objects to give them a personalised touch. The water-slide decal method provides a clean, professional look and allows for a wide range of design possibilities.

The typical lifespan of helmet decals can vary depending on the quality of the material used and whether it was applied properly, as well as how well the helmet is cared for and the conditions in which it's used. High-quality decals, properly applied and maintained, can last the lifespan of the helmet.

Depending on your production volumes and what you plan to produce, you can start customising helmets and headwear with Roland technology from around as little as £1,500, with plenty of options to upscale.

The thinnest material that Roland DG devices can accommodate is a clear ultrathin waterslide decal, available in 18 and 35 microns and certified with our eco-solvent Inks. It's a solution already favoured by a number of personalisation specialists for its lightweight, high-quality finish.

Yes, our experts are happy to send you personalised samples on simple request. Fill in the form below to contact our experts today.

Talk to an Expert

Let us help you find the best helmet printing solution for your business